LPG · 012
LPG Bottling Plant OS · Vijayawada Plant
LIVE
PLANT
SHIFT A · 14:32 IST · OPS ONLINE
CYL FILLED · TODAY
13,416
▲ 312
THROUGHPUT / HR
1,246
cph
▲ 38
ACTIVE LINES
22 / 24
LEAK RISK SCORE
0.34
▲ 0.06
SAFETY SCORE
86.2
%
▼ 1.8
SHIFT PRODUCTIVITY
94
%
▼ 2
DISPATCH BAYS
6 / 8
EQUIPMENT HEALTH
0.81
▼ 0.03
OPEN INCIDENTS
9
▲ 2
AI AGENTS ONLINE
8 / 8
AGT

Persistent AI Agents

THROUGHPUT
1,246 cph · stable
LEAKAGE
3 leaks · H-08 active
QUALITY
rej 0.81% · drift
SAFETY
PPE 92.4% · 4 viol
DISPATCH
6/8 bays · on time
MAINTENANCE
2 RUL < 7d
COMPLIANCE
PESO OK
ROOT CAUSE
1 hypothesis open
CAM

CCTV Feed · Carousel 1 Composite

LPG carousel CCTV feed grid
● LIVE · 6-CAM + OVERHEAD
CAR-01 · 1080p · 30fps
THERMAL · LEAK-TEST · PTZ · OVERHEAD
⚠ ST-7 SLOW · 45.7s
INFEED
24 cyl/min
OUTFEED
12 cyl/min
FILL ST-8
21.3s
PLN

Plant Live · Carousel Composite

INFEED · 24/min ▶▶ OUTFEED · 12/min01020304050607080910111213141516171819202122232414.2 KGTARGET FILL
CAROUSEL · 24-HEAD · 1,246 CPH
● LEAK · H-08 · 5.2 PPM
FAULT: H-08, H-19 · UNDERFILL: 12 · OVERFILL: 8
EVT

Semantic Event Stream

  • 08:42:33Filling Carousel
    Leak detected · carousel head H-08 (5 ppm)
    agent · Leak-Sniff
  • 08:41:55Stacking
    Spark risk — metal-on-metal · stacking yard NE
    agent · Vision/Thermal
  • 08:41:02Dispatch
    Cylinder cap missing · D-03 outbound
    agent · Cap-Verify
  • 08:40:18Carousel
    Worker without face shield · carousel zone
    agent · PPE-Guard
  • 08:39:44Yard
    Unsafe stack height (>4) · row 12
    agent · Stack-AI
  • 08:38:55Outbound
    Seal applied · 142 cylinders verified
    agent · Cap-Verify
  • 08:38:11Reject Lane
    Reject chute jammed · investigating
    agent · Conveyor-OS
  • 08:37:30Maintenance
    Hot work permit issued · maintenance bay
    agent · SOP-Sentinel
  • 08:36:18Carousel
    Underfill drift · last 14 cyl @ H-08 avg 13.92 kg
    agent · Weigh-AI
LCY

Cylinder Lifecycle · End-to-End

  • 01 · Empty Inbound
    5,840—
  • 02 · Pre-Inspection
    5,812-0.48%
  • 03 · Filling Carousel
    5,780-0.55%
  • 04 · Leak Test
    5,742-0.66%
  • 05 · Weight Verify
    5,723-0.33%
  • 06 · Cap & Seal
    5,701-0.38%
  • 07 · Stacking
    5,688-0.23%
  • 08 · Dispatch Ready
    5,520-2.95%
  • 09 · Loaded Out
    5,410-1.99%
SHF

Shift Comparison

  • SHIFT A · 06-1496% target · PPE 94.1%
    4,820/ 5,000 cyl
    Rejects: 38Leaks: 2PPE: 94.1%
  • SHIFT B · 14-2292% target · PPE 89.8%
    4,612/ 5,000 cyl
    Rejects: 51Leaks: 4PPE: 89.8%
  • SHIFT C · 22-0689% target · PPE 92.7%
    3,984/ 4,500 cyl
    Rejects: 29Leaks: 1PPE: 92.7%
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